Berdnikova O. Structural criteria of strength and crack resistance of welded joints of high-strength steels.

Українська версія

Thesis for the degree of Doctor of Science (DSc)

State registration number

0520U101823

Applicant for

Specialization

  • 05.02.01 - Матеріалознавство

22-12-2020

Specialized Academic Board

Д 26.182.02

E.O.Paton Elektric Welding Institute National Academy of scinces of Ukraine

Essay

The dissertation is devoted to the establishment of regularities of influence of features of structural-phase composition of metal of welded joints of high-strength steels of different strength class on their mechanical characteristics and crack resistance by definition of the structural criteria providing a necessary complex of these properties. In this work it is investigated structure and properties of welded joints of highstrength steels with yield strength from 690 MPa to 1300 MPa depending on technological parameters (cooling and welding speed, alloying of seams, heat treatment conditions) and welding methods (mechanized arc, laser, hybrid laser-arc welding). Researched structural steels of construction purpose of bainitic-ferritic and bainiticmartensitic type (alform 620M; 17Х2М; 14KhGN2MDAFB; N-AXTRA- 700); high-carbon ferritic-pearlitic steel (wheel steel grade 2; 65G); alloyed medium carbon steels of special purpose martensitic-bainite type (armor - steel 71 and Miilux Protection 500). The paper proposes an approach based on a set of methods of physical materials science, including light, analytical scanning and transmission electron microscopy, methods of quantitative metallography to determine structure parameters, quantitative methods for determining the scalar density of dislocations and estimating the size of dispersed phases; quantitative methods for estimating the distribution of chemical elements in the welding zone, methods of statistical processing of results. In order to improve the analysis of the results of fractographic studies, a methodological approach to the classification of fractures by: type of force load; the nature of the destruction, macroand microrelief of the destruction surface; micromechanisms of destruction; local destruction hubs. Regularities have been established formation of phase composition, grain, subgrain, dislocation structures of welded joints of high-strength steels and the relationship of structural parameters with a set of properties - strength, toughness, level of localized deformation and local internal stresses in the metal welds of the studied steels. Have been studied peculiarities of structural-phase components (ferrite, austenite, perlite, tempered and hardening martensite, bainite upper and lower), their parameters - packet size, grains, the corresponding values of microhardness, the nature of the destruction of the metal by fracture zones, the volume fraction type, the size of trace elements fracture surface, dislocation density and substructure. Improvements have been made experimental-analytical methods for evaluating the complex of physical and mechanical properties for specific structural parameters, introduced mathematical data processing and analytical evaluations of strength, fracture toughness, local internal stresses of welded joints of the studied steels. In order to ensure the operational reliability of structures in the creation of scienceintensive and promising technologies for welding high-strength steels on the basis of experimental and theoretical studies, structural criteria are established to ensure the necessary set of mechanical properties and crack resistance of these joints. Ensuring the operational reliability of welded joints of high-strength steels makes it possible to use them in structures of responsible purpose in mechanical engineering, railways, heavy industry, shipbuilding, armaments, etc.

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