Gudz O. The improvement of the technology of fatty systems with the reduced content of trans fatty acids for margarines

Українська версія

Thesis for the degree of Candidate of Sciences (CSc)

State registration number

0419U005191

Applicant for

Specialization

  • 05.18.06 - Технологія жирів, етерних олій і |парфумерно-косметичних продуктів

03-12-2019

Specialized Academic Board

Д 64.050.05

National Technical University "Kharkiv Polytechnic Institute"

Essay

Fat-based foods are an integral part of a person's daily diet. The vast majority of solid fats in the formulations of margarine products are produced by the method of partial hydrogenation, which leads to the formation of a large number of trans- isomers of fatty acids in their composition. The results of many studies have shown that the consumption of fats, which contain an excessive amount of trans-isomers of fatty acids, adversely affects the human body. The connection between the consumption of these fats and the in- creased risk of cardiovascular disease and metabolic disorders has been proved. In particular, they block the action of high-density lipoproteins, initiating the deposition of cholesterol plaques on the walls of human blood vessels, provoking the develop- ment of atherosclerosis. Therefore, solving the problem of reducing the content of trans-isomers in food is an urgent task today for the fat and oil industry of Ukraine. The dissertation is devoted to the improvement of the technology of fatty sys- tems with reduced content of trans fatty acids, which allows to produce margarines of increased nutritional value. Based on the analyzed scientific and technical information on current trends in the production of fatty products, it has been established that the spread of the con- cept of healthy nutrition stimulates the demand of the population for safe products with high nutritional value. The basic regularities of kinetics of biocatalytic interesterification of triacyl- glycerols under the action of Novozym 40086 and biocatalytic glycerolysis of tria- cylglycerols enriched with omega-3 polyunsaturated fatty acids have been deter- mined using mathematical modeling. The rate constants of the forward and reverse reactions occurring in the reaction systems and the equilibrium constants of each of them have been determined. Based on the obtained data, the thermodynamic parameters of biocatalytic proc- esses, based on the technology of production of fat systems with reduced content of trans isomers, have been calculated. The rational values of the basic parameters of biocatalytic interesterification of fats under the action of the enzyme preparation Novozym 40086 have been estab- lished: temperature 62 ° C, reaction time 368 minutes. A mathematical model has been obtained that allows to predict the solid phase content of biocatalytic interesterification products, which is one of the most impor- tant ways of estimating their consistency, based on data on the component composi- tion of fat. The developed model allows to solve the inverse problem - based on the target consistency of the fat product to find its re-pattern. The possibility of improving the composition and properties of fatty systems with reduced content of trans-isomers by fractionation of biocatalytic interesterifica- tion product has been shown. A mathematical model has been developed that allows to predict their thermal stability based on the prescription composition of oleogels. The rational values of the mass fractions of oleogel components have been de- termined: the content of beeswax is 3.27 wt%; the content of tripalmitin 3.07 wt% and the content of monoacylglycerols 4.70% wt. At these values, the maximum value of the coefficient of thermal stability is reached. Soft margarines based on fatty systems with reduced trans-isomer content have been shown to have increased resistance to microbial spoilage. It has been estab- lished that the shelf life of the developed types of margarines is up to 60 days at a storage temperature of +10 ºС (conditions of the household refrigerator). The results of the work were introduced into the educational process of depart- ment of technology of fats and fermentation products of National Technical Univer- sity «Kharkiv Polytechnic Institute». Specifications for a new type of soft margarine with reduced content of trans- isomers of fatty acids have been developed. The developed technology makes it possible to solve an important socio- economic problem of providing the population with high quality fatty products. The economic feasibility of manufacturing of these products is justified by the social ef- fect of their consumption, aimed at improving the health of population of Ukraine.

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