Synkov V. The development of methods for designing a tool for cold extrusion and hydrostatic working of materials.

Українська версія

Thesis for the degree of Doctor of Science (DSc)

State registration number

0506U000456

Applicant for

Specialization

  • 05.03.05 - Процеси та машини обробки тиском

22-06-2006

Specialized Academic Board

Д12.105.01

Essay

The dissertation work is devoted to theoretical and experimental investigation of the stressed-strained and limiting state (SSLS) of the tool for cold extrusion and hydrostatic working (HSW) of porous and solid billets by means of hydrostatic extrusion (HE), twist extrusion (TE) and reversed closed broaching (RCB) with backpressure and magnetic field application. Procedures of SSLS analisis have been developed for the tool of wall thickness varying as a result of load application at different parts thereof, more severe ones that are realised at different stages of extrusion process have been determined , an algorithm is proposed to construct limiting-state diagrams for calculating the optimal banding of the unit , and a method early diagnostics of the acts of plasticity or destruction of die elements has been developed. It has been ascertened that the strength designing of the tool with a variable wall thickness by using the Lame-model results in large errors, so corrections need be made. Algorithms for calculating tool parameters have been developed. A mathematical model of HE of porous ortotropic wire-element packet has been for the first time proposed, stationary conditions for producing microfibres and boundary conditions for tool designing have been determined. By investigating the strength conditions of HE, TE and RCB it the punch may increase by a value which is several times as commensurable the backpressure

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